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Data Sheet March 31, 2008 Austin LynxTM 24V:Non-isolated Power Module: 20-30Vdc input; 5.0 to 15.0Vdc Output; 70W RoHS Compliant Features Compliant to RoHS EU Directive 2002/95/EC (-Z versions) Compliant to ROHS EU Directive 2002/95/EC with lead solder exemption (non-Z versions) Wide input voltage range: 20 to 30Vdc Output voltage programmable via external resistor: 5Vdc to 15Vdc High efficiency modules (VIN = 24Vdc) 97% at 12Vdc full load Low output ripple and noise Applications Distributed power architectures Intermediate bus voltage applications Telecommunications equipment Wireless Base stations Industrial equipment LANs/WANs Enterprise Networks Latest generation IC's (DSP, FPGA, ASIC) and Microprocessor powered applications Monotonic start-up into pre-bias output Remote On/Off (Positive logic) Remote Sense Small size and low profile: 50.8 mm x 12.7 mm x 8.1 mm (2.00 in x 0.50 in x 0.32 in) Constant switching frequency Wide operating temperature range (-40C to 85C) Over current and Over temperature protection (non-latching) UL* 60950-1Recognized, CSA C22.2 No. 60950-1-03 Certified, and VDE 0805:2001-12 (EN60950-1) Licensed ISO** 9001 and ISO 14001 certified manufacturing facilities Description The Austin Lynx 24V series SIP power module is a non-isolated DC-DC converter in an industry standard package that can deliver up to 70W of output power with a full load efficiency of 97% at 12Vdc output voltage (VIN = 24Vdc). The module operates over a wide input voltage range (VIN = 20 - 30Vdc) and provides a precisely regulated output voltage from 5 to 15Vdc, programmable via an external resistor. Standard features include remote On/Off, adjustable output voltage, remote sense, over current and over temperature protection. TM * UL is a registered trademark of Underwriters Laboratories, Inc. CSA is a registered trademark of Canadian Standards Association. VDE is a trademark of Verband Deutscher Elektrotechniker e.V. ** ISO is a registered trademark of the International Organization of Standards Document No: DS06-002 ver.1.06 PDF name: lynx_24v_sip_ds.pdf Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Parameter Input Voltage Continuous Operating Ambient Temperature (see Thermal Considerations section) Storage Temperature All Tstg -55 125 C All TA -40 85 C Device All Symbol VIN Min -0.3 Max 36 Unit Vdc Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. Parameter Operating Input Voltage Maximum Input Current (VIN= 20V, VO= 12V, IO= 6A) Input No Load Current (VIN = 24Vdc, Io = 0, module enabled) Input Stand-by Current (VIN = 24Vdc, module disabled) Inrush Transient Input Reflected Ripple Current, peak-to-peak (5Hz to 20MHz, 1H source impedance; VIN=20V to 30V, IO= IOmax ; See Figure 25) Input Ripple Rejection (120Hz) Vo = 5.0Vdc Vo = 12Vdc Vo = 5.0Vdc Vo = 12Vdc All IIN,No Load IIN,No Load IIN,stand-by IIN,stand-by It 2 Device All All Symbol VIN IIN,max Min 20.0 Typ 24.0 Max 30.0 4.5 Unit Vdc Adc 60 120 3 3 1 mAdc mAdc mA mA 2 As All All 50 50 mAp-p dB CAUTION: These power modules can be used in a wide variety of applications ranging from simple standalone operation to an integrated part of sophisticated power architectures. To preserve maximum flexibility, no internal fuse has been provided. Also, extensive safety testing has shown that no external fuse is required to protect the unit. However, it is still recommended that some type of current-limiting power source be used to protect the module and evaluated in the end-use equipment. LINEAGE POWER 2 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Electrical Specifications (continued) Parameter Output Voltage Set-point (VIN=VN, min, IO=IO, max, TA=25C) Output Voltage (Over all operating input voltage, resistive load, and temperature conditions until end of life) Adjustment Range Selected by an external resistor Output Regulation Line (VIN=VIN, min to VIN, max) Load (IO=IO, min to IO, max) Temperature (Tref=TA, min to TA, max) Output Ripple and Noise on nominal output (VIN=VIN, nom and IO=IO, min to IO, max Cout =0.01F ceramic//10Ftantalum capacitors) Peak-to-Peak (5Hz to 20MHz bandwidth) External Capacitance ESR 1 m ESR 10 m Output Current (VIN = VIN, nom) Vo = 5.0Vdc Vo = 12.0Vdc Vo = 15.0Vdc Output Power (VIN = VIN, nom) Vo =Vo,,min to Vo,,max Output Short-Circuit Current (VO250mV) ( Hiccup Mode ) Efficiency VIN= VIN, nom, TA=25C IO=IO, max , VO= VO,set Switching Frequency (Fixed) VO,set = 5.0Vdc VO,set = 12.0Vdc VO,set = 15.0Vdc All fsw 93 97 97 300 % % % kHz All IO, s/c 20 Adc All Po 70 W All Io,max 0 0 0 10 6 4.5 Adc All CO, max CO, max 0 0 1,000 2,000 F F All 100 200 mVpk-pk All All All 0.5 0.4 0.4 1 % VO, set % VO, set % VO, set All VO 5.0 15.0 Vdc All VO, set -3% +3% % VO, set Device All Symbol VO, set Min -2.0 Typ VO, set Max +2.0 Unit % VO, set LINEAGE POWER 3 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Electrical Specifications (continued) Parameter Dynamic Load Response (dIO/dt=5A/s; VIN=VIN, nom TA=25C) Load Change from Io= 50% to 100% of IO,max; No external output capacitors Peak Deviation (Vo = 12Vdc) Settling Time (VO<10% peak deviation) (dIO/dt=5A/s; VIN=VIN, nom; TA=25C) Load Change from IO= 100% to 50%of IO, max: No external output capacitors Peak Deviation (Vo = 12Vdc) Settling Time (VO<10% peak deviation) (dIO/dt=5A/s; VIN=VIN, nom; TA=25C) Load Change from Io= 50% to 100% of Io,max; 2x150 F polymer capacitor Peak Deviation (Vo = 12Vdc) Settling Time (VO<10% peak deviation) (dIO/dt=5A/s; VIN=VIN, nom; TA=25C) Load Change from Io= 100% to 50%of IO,max: 2x150 F polymer capacitor Peak Deviation (Vo = 12Vdc) Settling Time (VO<10% peak deviation) All All Vpk ts 130 50 mV s All All Vpk ts 130 50 mV s All All Vpk ts 220 50 mV s Device Symbol Min Typ Max Unit All All Vpk ts 220 50 mV s General Specifications Parameter Calculated MTBF (VIN= VIN, nom, IO= 0.8IO, max, TA=40C) Telecordia SR 332 Issue 1: Method 1, case 3 Weight Device All Min Typ 8,035,510 6.4 (0.23) Max Unit Hours g (oz.) LINEAGE POWER 4 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Feature Specifications Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature conditions. See Feature Descriptions for additional information. Parameter On/Off Signal interface (On/Off is open collector/drain logic input; Signal referenced to GND - See feature description section) Device is with suffix "4" - Positive Logic Logic High (On/Off pin open - Module ON) Input High Current Input High Voltage Logic Low (Module OFF) Input Low Current Input Low Voltage Turn-On Delay and Rise Times (VIN=VIN, nom, IO=IO, max , VO to within 1% of steady state) Case 1: On/Off input is enabled and then input power is applied (delay from instant at which VIN = VIN, min until Vo = 10% of Vo, set) Case 2: Input power is applied for at least one second and then the On/Off input is enabled (delay from instant at which Von/Off is enabled until Vo = 10% of Vo, set) Output voltage Rise time (time for Vo to rise from 10% of Vo, set to 90% of Vo, set) Output voltage overshoot IO = IO, max; VIN, min - VIN, max, TA = 25 C Remote Sense Range Over temperature Protection (See Thermal Consideration section) Input Undervoltage Lockout Turn-on Threshold Turn-off Threshold All All 17 19 Vdc Vdc All Tref 125 0.5 135 V C o Device Symbol Min Typ Max Unit All All All All IIH VIH IIL VIL VIN-2.5 -0.3 10 30 1 1.2 A V mA V All Tdelay 2 4 8 Msec All Tdelay 2 4 8 Msec All Trise 2 5 9 3.0 Msec % VO, set LINEAGE POWER 5 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Characteristic Curves The following figures provide typical characteristics for the AXB070X module at 12V, 6A and 25oC. 100 95 90 85 80 75 70 0 1 2 3 4 5 6 Vin=30 Vin=24 Vin=20 7 6 2 m/s (400LFM OUTPUT CURRENT, Io (A) 5 4 3 2 1 0 20 30 40 50 60 70 O EFFICIENCY, () 0.5 m/s (100LFM) NC 1 m/s (200LFM ) 80 90 OUTPUT CURRENT, IO (A) AMBIENT TEMPERATURE, Ta ( C) Figure 1. Converter Efficiency versus Output Current (Vout = 12Vdc). Figure 4. Derating Output Current versus Local Ambient Temperature and Airflow (Vin = 24V). OUTPUT VOLTAGE On/Off VOLTAGE OUTPUT VOLTAGE VO (V) (50mV/div) VOn/off (V) (10V/div) VO (V) (5V/div) TIME, t (1s/div)) TIME, t (2ms/div) Figure 2. Typical output ripple and noise (VIN = 24V, Vo = 12Vdc, Io = 6A). OUTPUT CURRENT, OUTPUT VOLTAGEIO (A) (2A/div) VO (V) (100mV/div) Figure 5. Typical Start-up Using Remote On/Off (VIN = 24V, Vo = 12Vdc, Io = 6A). OUTPUT VOLTAGE INPUT VOLTAGE VIN (V) (10V/div) VO (V) (5V/div) TIME, t (50s /div) TIME, t (2ms/div) Figure 3. Transient Response to Dynamic Load Change from 50% to 100% with di/dt of 1A/s. Figure 6. Typical Start-up Using Input Voltage (VIN = 24V, Io = 6A). LINEAGE POWER 6 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Characteristic Curves (continued) The following figures provide typical characteristics for the AXB070X module at 5V, 10A and 25oC. 95 90 Vin=24 12 10 Vin=20 OUTPUT CURRENT, Io (A) EFFICIENCY, () 85 80 75 70 0 2 Vin=30 8 6 4 2 0 20 30 40 50 60 70 O NC 0.5 m/s (100LFM) 1 m/s (200LFM) 2 m/s (400LFM) 4 6 8 10 80 90 OUTPUT CURRENT, Io (A) AMBIENT TEMPERATURE, TA C Figure 7. Converter Efficiency versus Output Current. Figure 10. Derating Output Current versus Local Ambient Temperature and Airflow (VIN = 24V). OUTPUT VOLTAGE INPUT VOLTAGE VO (V) (2V/div) VOn/Off (V) (10V/div) OUTPUT VOLTAGE VO (V) (50mV/div) TIME, t (1s/div) TIME, t (2ms/div) Figure 8. Typical output ripple and noise (VIN = 24V, VIo = 10A). OUTPUT CURRENT OUTPUT VOLTAGE IO (A) (5A/div) VO (V) (100mV/div) Figure 11. Typical Start-up Using Remote On/Off (VIN = 24V, Io = 10A). OUTPUT VOLTAGE INPUT VOLTAGE VIN (V) (10V/div) VO (V) (2V/div) TIME, t (50s/div) TIME, t (2ms/div) Figure 9. Transient Response to Dynamic Load change from 50% to 100% with di/dt of 1A/s. Figure 12. Typical Start-up Using Input Voltage (VIN = 24V, Io = 10A). LINEAGE POWER 7 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Test Configurations TO OSCILLOSCOPE LTEST 1H VIN(+) CURRENT PROBE Safety Considerations For safety agency approval the power module must be installed in compliance with the spacing and separation requirements of the end-use safety agency standards, i.e., UL 60950, CSA C22.2 No. 60950-00, EN60950 (VDE 0850) (IEC60950, 3rd edition) Licensed. For the converter output to be considered meeting the requirements of safety extra-low voltage (SELV), the input must meet SELV requirements. The power module has extra-low voltage (ELV) outputs when all inputs are ELV. BATTERY CS 220F CIN Min 150F E.S.R.<0.1 @ 20C 100kHz COM NOTE: Measure input reflected ripple current with a simulated source inductance (LTEST) of 1H. Capacitor CS offsets possible battery impedance. Measure current as shown above. Figure 25. Input Reflected Ripple Current Test Setup. COPPER STRIP VO (+) SCOPE GND RESISTIVE LOAD 0.01uF 0.1uF 10uF GROUND PLANE NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 26. Output Ripple and Noise Test Setup. Rdistribution Rcontact VIN(+) VO Rcontact Rdistribution VIN VO RLOAD Rdistribution Rcontact COM COM Rcontact Rdistribution NOTE: All voltage measurements to be taken at the module terminals, as shown above. If sockets are used then Kelvin connections are required at the module terminals to avoid measurement errors due to socket contact resistance. Figure 27. Output Voltage and Efficiency Test Setup. VO. IO Efficiency = VIN. IIN x 100 % LINEAGE POWER 8 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Feature Description Remote On/Off The Austin Lynx 24V SMT power modules feature an On/Off pin for remote On/Off operation. Positive Logic On/Off signal, device code suffix "4", turns the module ON during a logic High on the On/Off pin and turns the module OFF during a logic Low. For positive logic modules, the circuit configuration for using the On/Off pin is shown in Figure 28. The On/Off pin is an open collector/drain logic input signal (Von/Off) that is referenced to ground. During a logic-high (On/Off pin is pulled high internal to the module) when the transistor Q1 is in the Off state, the power module is ON. Maximum allowable leakage current of the transistor when Von/off = VIN,max is 10A. Applying a logic-low when the transistor Q1 is turned-On, the power module is OFF. During this state VOn/Off must be less than 1.2V. When not using positive logic On/off pin, leave the pin unconnected or tie to VIN. TM R distrib u tio n R c o nta c t V IN (+ ) VO S e n se R LO AD R c o n ta c t R d istribu tio n R distrib u tio n R c o nta c t COM CO M R c o n ta c t R d istribu tio n Figure 29. Effective Circuit Configuration for Remote Sense operation. Overcurrent Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current-limiting circuitry and can endure current limiting continuously. At the point of current-limit inception, the unit enters hiccup mode. The unit operates normally once the output current is brought back into its specified range. The average output current during hiccup is 20% IO, max. VIN(+) Lynx II Module R2 Q2 Input Undervoltage Lockout At input voltages below the input undervoltage lockout limit, the module operation is disabled. The module will begin to operate at an input voltage above the undervoltage lockout turn-on threshold. Ion/off On/Off + Von/off Q1 R1 R3 PWM Enable Q3 Css Overtemperature Protection To provide protection in a fault condition, the unit is equipped with a thermal shutdown circuit. The unit will o shutdown if the overtemperature threshold of 130 C is exceeded at the thermal reference point Tref . The thermal shutdown is not intended as a guarantee that the unit will survive temperatures beyond its rating. Once the unit goes into thermal shutdown it will then wait to cool before attempting to restart. - GND R4 Figure 28. Remote On/Off Implementation circuit. Remote Sense The Austin Lynx 24V power modules have a Remote Sense feature to minimize the effects of distribution losses by regulating the voltage at the Remote Sense pin (See Figure 29). The voltage between the Sense pin and Vo pin must not exceed 0.5V. The amount of power delivered by the module is defined as the output voltage multiplied by the output current (Vo x Io). When using Remote Sense, the output voltage of the module can increase which increases the power output of the module. Make sure that the maximum output power of the module remains at or below the maximum rated power. When the Remote Sense feature is not being used, connect the Remote Sense pin to the output of the module. Output Voltage Programming The output voltage of the Austin Lynx 24V can be programmed to any voltage in the specified ranges by connecting a resistor (shown as Rtrim in Figure 30) between the Trim and GND pins of the module. Without an external resistor between the Trim and GND pins, the output of the module will be at the low-end of the specified range. To calculate the value of the trim resistor, Rtrim for a desired output voltage, use the following equations: LINEAGE POWER 9 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Vo Rmargin-down Austin Lynx or Lynx II Series Q2 Trim Rmargin-up Rtrim Feature Descriptions (continued) Output Voltage Programming 10500 Rtrim = - 1000 Vo - 5.021 where, Rtrim is the external resistor in and Vo is the desired output voltage V IN(+) V O(+) Q1 GND ON/OFF TRIM LOAD Rtrim GND Figure 31. Circuit Configuration for margining the output voltage. Figure 30. Circuit configuration to program output voltage using an external resistor. By using a 0.5% tolerance trim resistor with a TC of 100ppm, a set point tolerance of 2% can be achieved as specified in the electrical specifications. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, helps determine the required external trim resistor needed for a specific output voltage. Voltage Margining Output voltage margining can be implemented in the Austin Lynx 24V modules by connecting a resistor, Rmargin-up, from the Trim pin to the ground pin for margining-up the output voltage and by connecting a resistor, Rmargin-down, from the Trim pin to output pin for margining-down. Figure 31 shows the circuit configuration for output voltage margining. The POL Programming Tool, available at www.lineagepower.com under the Design Tools section, also calculates the values of Rmargin-up and Rmargin-down for a specific output voltage and % margin. Please consult your local Lineage Power technical representative for additional details. LINEAGE POWER 10 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Thermal Considerations Power modules operate in a variety of thermal environments; however, sufficient cooling should always be provided to help ensure reliable operation. Considerations include ambient temperature, airflow, module power dissipation, and the need for increased reliability. A reduction in the operating temperature of the module will result in an increase in reliability. The thermal data presented here is based on physical measurements taken in a wind tunnel. The test set-up is shown in Figure 32. Note that the airflow is parallel to the long axis of the module as shown in figure 32. The derating data applies to airflow in either direction of the module's long axis. Air Flow Tref Top View Figure 33. Tref Temperature measurement location. Wind Tunnel PWBs 25.4_ (1.0) Power Module The thermal reference point, Tref used in the specifications is shown in Figure 33. For reliable operation this temperature should not exceed 125oC. The output power of the module should not exceed the rated power of the module (Vo,set x Io,max). Please refer to the Application Note "Thermal Characterization Process For Open-Frame BoardMounted Power Modules" for a detailed discussion of thermal aspects including maximum device temperatures. 76.2_ (3.0) x 12.7_ (0.50) Probe Location for measuring airflow and ambient temperature Air flow Figure 32. Thermal Test Set-up. LINEAGE POWER 11 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Mechanical Outline Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm ( x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm ( x.xxx in 0.010 in.) Back View Side View Pin 1 2 3 4 5 6 7 8 9 10 Function Vo Vo Vo,sense Vo GND GND VIN VIN TRIM ON/OFF LINEAGE POWER 12 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Recommended Pad Layout Dimensions are in millimeters and (inches). Tolerances: x.x mm 0.5 mm ( x.xx in. 0.02 in.) [unless otherwise indicated] x.xx mm 0.25 mm ( x.xxx in 0.010 in.) Pin 1 2 3 4 5 6 7 8 9 10 Function Vo Vo Vo,sense Vo GND GND VIN VIN TRIM ON/OFF LINEAGE POWER 13 Data Sheet March 31, 2008 Austin LynxTM 24V: Non-isolated Power Modules: 20- 30Vdc input; 5.0 - 15.0Vdc Output; 70W Ordering Information Please contact your Lineage Power Sales Representative for pricing, availability and optional features. Table 3. Device Code Device Code AXB070X43 Input Voltage Range 20 - 30Vdc Output Voltage 5.0 - 15.0Vdc Output Power 70W On/Off Logic Positive Connector Type TH Comcodes CC109105616 -Z refers to RoHS-compliant codes Asia-Pacific Headquarters Tel: +65 6416 4283 Europe, Middle-East and Africa Headquarters Tel: +49 89 6089 286 India Headquarters Tel: +91 80 28411633 World Wide Headquarters Lineage Power Corporation 3000 Skyline Drive, Mesquite, TX 75149, USA +1-800-526-7819 (Outside U.S.A.: +1-972-284-2626) www.lineagepower.com e-mail: techsupport1@lineagepower.com Lineage Power reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application. No rights under any patent accompany the sale of any such product(s) or information. (c) 2008 Lineage Power Corporation, (Mesquite, Texas) All International Rights Reserved. LINEAGE POWER 14 Document No: DS06-002 ver.1.06 PDF name: lynx_24v_sip_ds.pdf |
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